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How OLFA cutters
are made

OLFA cutters are manufactured through a variety of processes before being delivered to our customers.
Here let us introduce the manufacturing process of our L-5, one of our most popular products.

OLFA cutters are manufactured through a variety of processes before being delivered to our customers. Here let us introduce the manufacturing process of our L-5, one of our most popular products.

OLFA cutters

An OLFA cutter is composed of various parts such as a blade, stainless-steel blade channel, plastic handle, and blade slider. Each of these parts has been ingeniously designed based on our knowledge and experience gained over many years of making hand tools. Then, these parts are assembled with the utmost attention to detail, and the final products are completed. That is why OLFA cutters are of high quality, easy to grip, easy to use, and excellent in sharpness.

オルファのカッターナイフ オルファのカッターナイフ

Manufacturing process of OLFA snap-off blade cutters

01

Product<br />
Development Product
Development

Design
Design

Based on the drawing, a large resin material is cut by an automatic cutting machine.

Adjustments by hand
Adjustments by hand

Machine-cut plastic is fine-tuned by hand. This process creates a shape that is easy to grip and comfortable to hold, the key features of OLFA products. Based on the prototype, improvements are made to shape it into its final form.

02

Blades Blades

Pressing
Pressing

Steel material is set in a press machine. The pressing process makes holes, break lines, and engravings of the blades.

Heat Treatment
Heat Treatment

Heat treatment gives steel hardness and toughness suitable for blades.

Grinding
Grinding

Grinding is performed evenly from both the front and back sides of the steel.

Finishing
Finishing

Grinded blades are automatically processed into individual blades. The blades are coated with anti-rust oil and transferred to the assembly process.

03

Stainless-steel<br />
blade channel/<br />
Plastic handle Stainless-steel
blade channel/
Plastic handle

Stainless-Steel Blade Channel
Stainless-Steel Blade Channel

The blade channel is manufactured by a method called “Progressive Press Process,” in which a single sheet of metal is punched out while shifting. The shape is finished by pressing after the progressive press process.

Plastic Handle
Plastic Handle (part1)

Yellow resin is poured into a mold in which a metal pick is set. Stainless-steel blade channels are inserted into the molded plastic resins.

Plastic Handle
Plastic Handle (part2)

Black resin is poured into the X-shaped part to complete the X-design handles.

04

Inspection, <br />
Assembly,<br />
Packaging<br />
and Shipping Inspection,
Assembly,
Packaging
and Shipping

Inspection
Inspection

Completed parts are rigorously checked for dimensional accuracy and sliding properties before assembling main units.

Assembly
Assembly

In addition to the blade and handle, smaller parts for sliders are collected and assembled. The completed products are visually checked.

Packaging
Packaging

Products that have passed quality checks are packaged.

Shipping
Shipping

The products are shipped from Osaka to the world.

Watch the entire
manufacturing
process in one video

ページの先頭へ ページの先頭へ